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Automatic Ultra Clean Gable Top Packng Machine

Automatic Ultra clean gable top carton filling machine 1. Work flow : Put cardboard into carton holder (manually) → Ultrasonic capping (Optional) → H2O2 spraying →Dyring system → bottom sealing and heating → filling → Top heating and sealing → Date printing → Finished product The whole process...

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Automatic Ultra clean gable top carton filling machine

1. Work flow :

Put cardboard into carton holder (manually) → Ultrasonic capping (Optional) → H2O2 spraying →Dyring system → bottom sealing and heating  → filling  → Top heating and sealing → Date printing → Finished product

The whole process is controlled by PLC, and only need one person to operate.

                                                 

2. Suitable for filling:

Various kinds of dairy products  and juice , such as milk, yogurt, cream, soy been milk, beaten egg, apple

juice ,orange juice ,  etc.

 

3. Technical parameter:

Capacity: 250--1000ml / 1000ml-2000ml (can be filled by one machine)

Output: 2200-2500 cartons/hour

Packing material: cardboard carton / aluminum foil carton

(Carton bottom size 57*57mm, 70*70mm, 95*95mm, one size for one machine)

Capping: With capping (Optional)  cap size: φ26-φ36, one size for one machine

Filling temperature: 2-50 degree centigrade/70-90 degree centigrade

Overall power: 33KW (three phases of electricity) ,220v,60HZ or 380V 50HZ

Shelf life : for milk and other dairy product , the shelf life is 30 days at the cold temperature , for hot filling juice is one year .   

Breakagerate:0.3%                                                                                   Fillingway:Constantvolume                                                                             Sealingcartonway:Heater                                                                                                                                                                                  Accuracy of filling : ±2g

  Compressed air pressure: 1.0-1.4 Mpa,   Flow rate: 2M3/min, without oil, water and dust

  Cooling water:Flow volume:≥40L/ min   Temperature:≤30℃

  Size: (L*W*H): 4.5m*1.6m*2.8m      Net Weight: 3500kgs

  Packing size: 5*1.95*2.58m          gross weight : 4000kgs

  Installation requirement: Any smooth floor, such as cement, floor tile, plastic ground, etc. Do not need to make angle.

   The machine is with carton lifting function to avoid foam forming and splashing when filling juice and milk.

   The machine is made of food-grade stainless steel and the surface is special processed to be beautiful.

 

 

4.  Features:

     PLC control, only need one worker.

     Apply Touch screen which shows the relevant information for operator, and makes the operation easy.

     Automatically record the working status, and can be long-term saved.

     Automatic lubrication.

     Automatically failure alarm, diagnosing, and solution indicating.

     The filling capacity can be adjusted at will.

     The capping function is optional.

 Can be installed with remote debugging system, which can solve problems for long distance customers.

 

5.  Major spare parts:


1

The entire equipment applies   food-grade stainless steel,excluding the support

2

Heater

Swiss LEISTER

3

PLC

German Siemens

4

Extensive module

German Siemens

5

Pipeline solenoid valve

Japanese SMC

6

Pneumatic component

German FESTO

7

Touch screen

Taiwan DELTA

8

Cylinder

German FESTO

9

Cylinder

Taiwan AIRTAC

10

Cylinder

Japanese SMC

11

Vacuum sucker

German FESTO

12

Air filter

Swiss LEISTER

13

Buffer

German FESTO

14

Compressed air filter system

German FESTO

15

Fiber-optic sensor system

Japanese SICK

16

Oil way system

American BIJUR

17

Vacuum generator

German FESTO

18

Location aluminum board

AVIC Shenyang Aircraft Corporation

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