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Aseptic Brick Shape Carton Packing Machine

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Features

The machine is applicable for aseptic packing of liquid   milk and non-soda drink, fruit juice, coffee, plant protein drink, tea   beverage, fruit wine etc. gravity flow type liquid food that have been   carried out after UHT sterilization. The whole machine is made of stainless   steel. All the core parts are made of world first class brand products. It   can automatically complete the paper feeding, coding, sterilizing, filling   and forming. The packing form is paper and aluminum laminated brick shape.

Specifications

Equipment model: PACK-V1-6000

Production capacity: 6000   cartons/hour

Filling volume: 250ml or 200ml

Filling heads: 1head

Packing form: paper and aluminum   laminated brick shape

Control: PLC human-machine   interface

working air pressure: ≧0.6Mpa

Total power: 35KW

Total weight: 4500KG

Dimensions: 4500*2500*4200mm

Guarantee period of aseptic   carton: under normal temperature of 25℃-30℃, adopting paper and aluminum   laminated film, the guarantee period is above 6 months.

III. Capability features:

1. high efficiency, low wastage

2. Easy operation

3. Stable moving

4. Precise filling

VI. Technical details

1.  Pressure:

(1). Compressed air   pressure: 0.6-0.7Mpa

(2). Cooling water pressure:   0.3-0.45Mpa

(3). Hot water pressure:   0.3-0.45Mpa

(4). Steam pressure:   170-200Kpa

(5). Product pressure: 0.5-3.5bar  

(6). Aseptic air pressure: 25-35Kpa

(7). Roller pressure: 0.3Mpa 

(8).Short-stop vertical pressure:   2.0-2.5Kpa

(9). Vertical pressure: 2.5-4.0Kpa

(10).Photoelectric protect air   pressure: 10-30Kpa 

(11).Spray cup air pressure:   0.3Mpa 

(12).Horizontal liquid pressure:   9.2-10.2Mpa

(13).Cutting pressure: 8.0-9.0Mpa

(14).Drawing correct cylinder   pressure: 0.2-0.3Mpa

(15).Fold sealing pressure: 150-200Kpa

(16).Water pressure storage   pressure: ≥0.5bar

(17). Adjusting valve I/P sensor   pressure:

Pre-heating   0.1bar     sterilize: 2.0bar

Clean   3.5bar           produce:   0.8bar

(18).Aseptic room and H202 tank   pressure: 20-35mmH2O  –5-0mmH2O      (1Mpa=1000Kpa=10bar)

2. Temperature:

(1). Hot water: 60-75℃(outside clean)

(2). Sterilize tank water   pre-heating: 85℃ 

(3). Sterilize tank water:   80℃  

(4).Sterilize tank H202: 74-76℃

(5).Air heater: 360℃ 

(6). Air heater pre-heating:   400℃ 

(7). Pipe sealing: 280℃

(8).Vertical seal: 380℃

(9). Air knife temperature: 125-130℃

(10).Pre-sterilize: 270 ℃ before   produce, 120-135℃during   produce.

(11).Steam temperature input: 120-140℃

(12).Inside sealing belt   temperature: 190℃

(13).Air conditioner requirements:   28-35℃

(14).Paper seal temperature: 190-210℃

3. Flow

(1)Left –right claw cooling water flow:≥0.7L/min

(2) Constant current valve:3.8L/min

(3)Product back flow :10%

(4)Clean flow :≥8000L/h(2.2-3.5bar)

4. Others

(1) H2O2 :35%-50%

(2) Cleaning agent:0.8L-1L(outside clean)

(3) H2O2 :0.7-1.2L/h

(4) Product temperature :5-50℃

(5) Environment temperature:15-30℃

(6) Lubricate oil:0.01L/h

(7) Cooling water:10L/min

(8) Max granule:600μm(horizontal)

(9) Steam flow:2.4Kg/h

(10)H2O2 PH value:2-4


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